DIGITAL CUTTING STATION WITH WATERJET
EASY TO USE
Whether you create mats and carpets, conveyor belts, advertisement gadgets, insulating foams, leather and faux leather products, plastic parts, rubber parts, non-woven products, components in PVC or industrial textiles, SM-805-WJ enables you to quickly prepare a cutting job and create 2D patterns and 3D objects with high speed and unparalleled precision
SM-805-WJ installs a waterjet cutting tool designed for heavy duty industrial cutting jobs. A series of high performance accessories – such as a laser pointer to determine the dynamic zero point, a vacuum turbine to extract water particles, a scanning and projection system for complex patterns – complete this machine and make it into the perfect solution for high precision cutting of complex and even highly complex patterns in soft and semi-rigid materials.
With a hyper pressure up to 4300 Bar, SM-805-WJ is very powerful, fast, highly efficient but easy-to-use cutting system suitable for a wide range of industries, both for large serial productions and for small production runs.
PRODUCTS AND APPLICATIONS
Waterjet is an all-round cutting technology suitable for an infinite range of materials and applications and operated in a wide variety of industries. Here are some of the products that the machine can create:
CUTTING EDGE QUALITY
SUPERIOR INDUSTRIAL COMPONENTS
SUPERIOR INDUSTRIAL COMPONENTS
- Short setup time
- No heat affected zone
- Solid industrial structure
- Precision mechanics
- Reduced residual humidity
- Unparalleled precision
- Drastic reduction of discards
- Separate working areas
- Top quality electronics
- Suitable for a wide range of materials
- Uncompromising cutting quality
- Twin cutting heads to double your production output
- Superior control systems
- Automatic setting of parameters
INDUSTRIAL PRECISION TOOLS
SMRE offers a wide selection of industrial tools: they can be installed individually or simultaneously, in a variety of combinations, providing an enormous versatility of applications.
Setting the machine up for a cutting job is a simple process. The drawing can be created on the machine’s computerized control station or on the office computer, and sent to the machine through a remote connection or uploaded from a USB stick. Complex patterns can be nested automatically to reduce cutting time and discards. Additional macro modules can be created to simplify the creation of complex drawings and allow even unskilled operators to work with the machine.
Waterjets are much lighter than equivalent laser cutters. When installed on an automated machine the reduced weight of the cutting head grants better acceleration and deceleration performances, and ensures very precise motion of the head, thus guaranteeing the precision of the cut. The high pressure water beam, with a diameter of a fraction of a millimeter, makes cuts with surgical precision, sometimes almost invisible to the human eye.
As opposed to plasma and laser cutting technology the waterjet doesn’t burn or hardens the edges. Waterjet is in fact a cold cutting method and does not affect the structural properties of the processed materials. Waterjet cutting does not leave rough edges, but makes a clean end product. With most waterjet applications there is no need for reworking the pieces.
The extremely small diameter of the water beam and the fact that tangential forces on the material are minimum, waterjet cutting allows very small cutting gaps between the patterns, reducing the discard material to almost nothing, especially when the position of the patterns is optimized with the nesting software.
Multiple cutting heads can be installed to twin cut the same patterns and double the production output. To further increase the manufacturing volume a waterjet with conveyor belt is available that allows for continuous cutting cycles.
Its solid machine structure makes SM-805-WJ suitable for the most challenging cutting work. Sturdy, cleverly designed mechanical components and top notch electronic and pneumatic parts make SM-805-WJ the best waterjet available on the market.
SM-805-WJ is available with two separate working areas that allow the operator to load and unload materials on one side of the cutting surface while the machine cuts on the other half. The loading and unloading areas are guarded by sensors and bumpers to make sure the operator works in complete safety.
The work top is freely accessible and makes placing and removing materials from the machine comfortable and easy. When abrasive sands are used to process difficult to curt materials WATER LEVEL CONTROL technology will submerge the material so that the cutting is done underwater, allowing for a much cleaner work cycle.
High speed, extreme precision and the very small diameter of the micro jet reduce residual humidity. The worktop can be equipped with a vacuum system to eliminate water sprays.
|Available usable dimensions|
|Width x length (m)||2,5 x 1,5|
|Width x length (m)||2,0 x 4,0|
|Footprint||Machine 2,0 x 4,0 m||Intensifier Pump (30 HP)|
|H MAX (mm)||1726||1168|
|Voltage (V)||380 (3 phases + N + E)||380 (3 phases + N + E)|
|Circuit breaker (mA)||300||300|
|Air (Quality Class 1.4.2.; ISO 8573) (bar)||6||6|
|Air consumption (nl/min)||250 (including pump)||-|
|Max. axes speed X/Y/Z/W (m/min)||30/30/15/15||-|
|Precision axes repeatibility (mm)||0,1||-|
|Min. water quantity (l/min)||Cutting:||5|
|Min - Max. water pressure (bar)||Cutting:||1,5 - 7,2|
|Cooling:||2,5 - 7,2|
|Certification||2006/42/EC; 2014/30/EU; EN ISO 12100|